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 Home:  >  Technical Discussion:  Exhaust Systems

PT Cruiser Technical Discussion

Exhaust systems:

Aftermarket vs. Stock Exhausts —

Factory exhaust systems are designed and engineered to be unobtrusive and to last at least as long as the factory warranty period. Tradeoffs in performance, longevity and aesthetics are not an issue with many automotive consumers.

Aftermarket exhaust systems are typically designed to increase performance, provide a lifetime exhaust system and to upgrade the looks of the vehicle on which it is installed. There are important factors involved making all replacement exhausts not equal.

Size Does Matter! So Do the Bends —

Most car enthusiasts want an exhaust system that is "free-flowing", with a great, but not super obtrusive, sound. The diameter and wall thickness of the tubing is critical to both of these requirements. The bends that are used are also critical, and should be mandrel bent to maintain the interior volume constant throughout pipe. Non-mandrel bends "crimp" the tubing at each bend, causing disruption in the flow of exhaust gasses.

Stainless Steel vs. Aluminized Steel

For our money, a superior exhaust system should be made of stainless steel. The PT's factory system is stainless, so why would someone want a lesser quality from their aftermarket provider. Of course the answer to that question is cost.

The stainless systems that we sell under our own BTG™ brand are high quality, mandrel-bent thick walled systems with limited lifetime warranties. We also sell an aluminized duals system for those on a budget, however we can't recommend this system to those living in states or localities where salt is used on the roads in winter, as corrosion can be a problem within a short period.

Excessive Sound with PT Exhaust Systems

Many have found out the hard way that all PT aftermarket exhaust systems are not equal in sound quality or loudness. Forgive us for getting extremely technical here, but it is a tech page, and we will try to explain this phenomena and offer a solution.

The PT's body shell was designed to be an extremely rigid structure. It's harmonic (sound level at which is begins to vibrate) is very low, which is a very good thing.

Factory exhaust systems are carefully tuned not to have any sound frequencies that would "excite" the body structure of the vehicle. It is paramount for a stock system to be as unobtrusive as possible, even on some of the "high-performance" models by some auto makers.

Aftermarket exhaust systems are more oriented toward performance, and many buyers want more sound — some a LOT more! Others just want more power without a lot of "sonic disturbance" inside the vehicle.

When a free-flow system is mounted on a PT, the frequency of the exhaust pressure wave often matches the harmonic of the PT's body shell, causing a loud "droning" in the 3100 - 3500 rpm range and again just above 4000 rpm. It can even cause a "pressure wave" inside the PT that is quite intense!

PT-Tuning challenged its engineers to solve this problem and they did! Our unique tip designs on the BTG™ systems tames this frequency, eliminating the pressure wave and even adds torque that you can feel! The sound is deep and mellow, with none of the "rice-burner" 4-banger exhaust notes.

See also Suspension Tech & Supercharger Tech.


ABOUT BTG™ Products:

BTG™ products are made for PT-Tuning (Bauhaus Corp.) by industry leaders in each category. All BTG™ systems are designed and engineered to an extremely high level of performance and quality. We price our BTG™ products as competitively as possible, but sometimes the best just costs a little more!

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